Steel Fabrication

The Elite Metal Group is known as one of London’s finest metal fabricators. For decades we have worked in partnership with customers fabricating and installing structural steel, bespoke structural and architectural steel projects. Whilst we dominate the construction sector, our teams have also completed projects in the transportation, energy and industrial industries.

But it’s not just experience and industry leading equipment that sets us apart. Our team at the Elite Metal Group are highly skilled professionals, constantly undergoing training to stay ahead of industry developments and advancements. This ensures we consistently deliver top-quality work for our clients.

Our 44,000 square foot factory on the outskirts of London allows us to handle large-scale projects with precision and efficiency. We continually invest in the very latest technology and our factory includes laser cutting, CNC machining and punching, panel bending and folding, welding, fabrication and finishing. Being based in the capital means that we’re fantastically well-located for fast deliveries across London and beyond.

Laser Cutting and Steel Processing

At Elite, we take pleasure in being one of the UK’s major providers of 2D laser cutting. This allows us to always meet the specific needs of our customers. Whether our customers need large or small parts, low or high volumes, we are set up to produce great quality components for production.

The Team at Elite uses the LVD Phoenix FL-3015. Our machine is capable of cutting a wide range of materials including steel, aluminium, brass, wood and plastics.

Key Stats

*  Can take a maximum sheet size of 3000mm x 1500mm.

*  Can cut mild steel up to 25mm thick, aluminium up to 30mm thick and stainless steel up to        25mm thick.

* Maximum workpiece weight is an impressive 750kg.

* Accurate to within +/- 0.08mm. This is unrivalled in the industry and ensures that you always         receive the highest quality products from the Elite Metal Group.

You can never have enough equipment! For this reason, we also have a FICEP Orient DFB Series.

* Our FICEP drill has combined bandsaws to carry out straight or mitred cuts (+45/-60 degrees).

* In addition to drilling, functions including milling, tapping, countersinking and scribing facility for part identification and layout guide marking.

What does this mean for our customers?

We can reduce our lead times and better focus on speed and cost efficiency because we have industry-leading equipment that allows us to be reactive to design changes with minimum waste. Our extensive stockholding means we can always meet clients’ demands.

If you have any questions about our laser cutting and steel processing capabilities or would like to discuss your specific requirements, please do not hesitate to contact us.

Folding and Rolling of Metal

The Elite Metal Group’s metal folding and rolling equipment ensures we can meet a wide range of demands. Our staff of highly trained engineers can handle all sorts of projects, from single one-of-a-kind goods to big volumes and manufacturing runs. Using the most up-to-date press braking technology, we are able to provide a fast turnaround service with the accuracy that Elite Metal Group has long been recognised for.

The Amada Promecam HFB 170 is a 3-axis CNC controlled machine that can perform all kinds of operations, such as folding, bending, cutting, drilling and tapping.

Key Stats

* Ability to bend metal over 3 metres wide with an impressive force of up to 170 tonnes.

* Capable of folding up to 6mm thickness in all types of metal.

This machine is just one example of the many that we have at our disposal. Within the estate, we also have access to an Amada Promecam IT2/100 HFB 170-3. This machine is slightly smaller but no less versatile and can be used for similar tasks when our factory is busy.

In terms of rollers, we have our Faccin 4HEL 3128. With 4 rolls this machine can be used for a range of purposes including plate bending, pipe bending, tank head forming and dishing and flanging. Rolling to a maximum thickness of 50.8mm with a power of 11.2k, it’s a robust bit of kit.

Of course, we understand that not every job is the same. That’s why we also have a comprehensive range of folding and rolling machines. These include:

If you need folding or rolling work completed, don’t hesitate to get in touch with us. We would be more than happy to discuss your requirements and provide a free, no-obligation quote.

CNC Punching Machine

Elite offers high-accuracy, fast, and inexpensive metal products and parts through CNC punching. In sheet metal manufacturing, the use of Computer Numerically Controlled (CNC) punching is critical for producing precision.

Our Factory offers horizontal and vertical CNC machining centres, which means we can create engineered components with a tight tolerance quickly and in large quantities. We also have sliding head lathes and turning centres to meet any specifications. With our engineering experience, we’re able to offer a competitive service for all your machining requirements that rivals the very best in the business.

We have the capability to punch anything from easy designs like circles or rectangles to more challenging 3D geometrical shapes, or even company logos. We love a challenge!

We use the FICEP P51 that helps us quickly and accurately punch holes in metal.

Key Stats

* Capable of punching holes in material 3mm-25mm thick.

* Maximum diameter punch of 40mm.

* Has a punching force of kN 800 throughout its entire stroke.

* 1000 x 500mm axis.

In addition to this, we have a 3025 PERF-O-MATOR single end punch which is used for all types of end work, including flanging, forming and notching. This machine is capable of punching 130mm diameter holes in 3-130mm thick metal and can work at 90 strokes per minute meaning we never miss a deadline.

These machines are just a few examples of the CNC Punching Machines we have in our factory. Each one is designed for a specific purpose, and they all work together to help us quickly and accurately produce the products our clients need.

Our Range of Metal Finishes

We excel in a variety of finishing services, such as in-house wet spraying. In addition, we also offer engraving and laser marking. Regardless of your project needs, we will help you choose the best finish for your product while taking into account use and environmental conditions.

The majority of our competitors outsource metal finishing work which frequently results in extra costs, frustrating delays and damaged products arriving on site. We decided to buck the trend and stand out from the competition. We established our own in-house Finishing Team, which is made up of highly experienced artisans who have spent decades in the trade. This experience, as well as their steadfast attention to detail, ensures that every single job leaving our London factory is of a high quality that we are proud to showcase.

In-House Finishing Tools

* Shot blasting booth

* Large wet spray booth

* RAL colour matching facility

We are always happy to discuss the best finish for your project with you and provide you with samples to takeaway with you, so that you can see the different options for yourself.

Our Fabrication Team

The skilled fabricators, fitters, welders and CNC operators on our Team have worked with us for many years and excel in their respective roles.

Key Stats

* Highly experienced fabricators/fitters

* Fully certified welders

* Apprentice welders/fabricators

* CNC operators

* A Responsible Welding Co-Ordinator and Workshop General Manager

* Our in-house Draughtsmen produce CAD fabrication and general arrangement drawings

To complement our fabrication services, Elite Metal Group also has a Team of installers who are experts in the installation of structural steel, metal cladding and other metal components. 

To learn more about our tried and tested ways of working, simply click here

Elite Fabrication

Elite Fabrication is the newest addition to the Elite Metal Group. Founded in 2021 for Architects, Garden Designers and Landscape Contractors this division specialises in architectural and bespoke steel products commonly used on traditional landscape schemes, roof terraces and podiums.

Beverley Walker heads up the Elite Fabrication Team having seen the opportunity to make use of her many years of experience within the industry and the exceptional skills and craftsmanship available within The Elite Metal Group.

Elite Fabrication is in the enviable position of being able to utilise all aspects of the Elite Metal Group. This ensures that every stage of your design project is managed in a clear and timely fashion. When you work with us, we have the ability to conduct site surveys, create inspiring design solutions using our in-house Draughtsman, fabricate ourselves in our impressive 44,000 square foot London manufacturing facility, offering a range of finishes including wet-spray with our in-house Finishing Team, the option of full project management including on-site support and access to our internal Installation Team. We really are the full package.

If you’d like to learn more about Elite Fabrication or discuss your upcoming project with us, please get in touch. We’d be more than happy to help.

Products

If you’re looking for a company that can provide you with beautiful, bespoke metal products, then look no further than Elite Fabrication. We have extensive experience creating bespoke metal planters and retained planter walls which will work seamlessly in your design project. We’re also experienced in landscape edging with a range of pre-formed straight and curved options readily available off the shelf. Our range doesn’t stop there, with a choice bespoke handrails with the choice of integrated lighting, striking balustrades, distinctive privacy screens and stunning pergolas. In short, we have an extensive range that is certain to meet your design requirements.

Planters

Elite Fabrication is the leading provider of bespoke metal planters in the UK. We have a wealth of experience designing and manufacturing high-quality planters that are perfect for both commercial and residential applications. Whether you’re looking for something traditional or contemporary, we’re confident that we can create the perfect solution for your needs.

All of our products are unique so all you need to do is share your vision, we’ll do the rest! We are adept at working with a range of metals including stainless steel, Corten steel, aluminium and galvanised steel. We also offer a range of finishes including brushed, polished, galvanised or even wet-sprayed all completed in-house by our Finishing Team. The design possibilities are endless when it comes to curved or straight designs of varying heights.

In addition to our range of standalone planters, we also offer retained planter walls. These are an ideal solution for creating an attractive and functional garden or outdoor space. Our retained planter walls are made from high-quality materials and are designed to last for many years.

 

Key Features:

* Our metal planters are strong and robust, perfect for use in public areas.
* Available in a wide range of materials including mild steel, stainless steel, Corten steel, pre-weathered Corten steel and aluminium. All materials available in 3mm, 4mm, 6mm and 8mm so you can find the perfect match for your project.
* Our planters are simple to construct and can be assembled quickly on site.
* Can be curved or straight.
* Inset top mounted or cantilevered benches can be incorporated.

* Integrated lighting can be an impressive addition to our designs.

* Available in a range of finishes. We can wet-spray or powder coat to any RAL colour of your choice.

Benefits:

* Transform an outdoor space with beautiful, high-quality metal planters.
* Cost-effective solution to delineate areas and create stunning visual effects with our unique designs.
* Various planter heights available.
* Class-A fire rated.

Typical Usage:

* Public areas
* Private gardens
* Roof terraces and podiums

Landscape Edging

If you’ve ever wondered how some of the world’s best landscape gardeners create a sharp, clean line between gravel pathways or driveways and lush green grass, you’ve come to the right place. Here at Elite Fabrication, we can create any type of landscape edging you need to take your garden or outdoor space to the next level.

There are many benefits to having landscape edging installed. Not only does it look great, but it also serves a practical purpose by keeping mulch, soil and other materials in their proper place. This can help to prevent erosion and help your outdoor space or design project looking its best for years to come.

At Elite Fabrication, we specialise in creating high-quality, durable landscape edging solutions that are built to last. We use only the highest quality materials, and our team of experts are passionate about what they do. We’ll work with you to create a custom solution that meets your specific needs and budget. Whether your priority is straight lines, beautifully symmetric circles or simple installation, we will have a solution for you.

Our bespoke edging can match any profile and depth that is required. Available in multiple finishes and materials it will stand the test of time against the extremes of the external environment.

If you’re ready to add a touch of style to your garden or outdoor space, contact Elite Fabrication today. We’ll be happy to answer any questions you have and provide you with a free, no-obligation quote.

Key Features:

* Robust, well-crafted bespoke landscape edging available in a choice of thicknesses and heights for various hard and soft landscape applications.
* Available in a wide range of materials including mild steel, stainless steel, Corten steel and aluminium.
* Landscape edging is available in straight or curved sections for easy installation. Our unique industry leading design incorporates hidden connections and anchoring.
* Preformed corners and circles can be made for your ease.
* A choice of finishes is available

Benefits:

* Super quick installation that will save hours of garden maintenance over the years.

Typical Usage:

Delineating between any surface including:-

* Fine lawns
* Garden and planted borders
* Gravel pathways
* Pond edging

If you need work completed, don’t hesitate to get in touch with us. We would be more than happy to discuss your requirements and provide a free, no-obligation quote.

Balustrades

At Elite Fabrication, we pride ourselves on our ability to design and manufacture bespoke balustrades to meet the specific requirements of our clients. We have a team of experienced designers who can create unique balustrades that are both aesthetically pleasing and fit seamlessly into their surroundings whilst being compliant with current legislation.

Balustrades not only look fabulous and add an elegant touch to any project, but they are also excellent for letting light pass through. This way, you can make the most of your outdoor space while still enjoying the natural light inside which is an important safety feature.

Our balustrades are made from the highest quality materials and are fabricated to the most exacting standards. Whether you’d like a contemporary steel balustrade, or a more traditional glass option, we offer a wide range of finishes to ensure that your balustrade is both durable and stylish. Don’t forget that when you work with us you have the option to use our own Installation Team which can minimise delays and on-site stress.

If you are looking for a bespoke balustrade that is fabricated from either metal or glass, please contact us today to discuss your specific requirements. We will be happy to provide you with a free quotation.

 

Key Features:

* Robust yet attractive safety feature that is available in a wide selection of finishes to work seamlessly with your design project.
* Available in a choice of materials including glass, stainless steel, Corten steel and aluminium.
* Typical projects include toughened glass, which can be clear, tinted, low iron or satin effect.
* Available in a range of finishes. We can wet-spray or powder coat to any RAL colour.

Benefits:

* Transform an outdoor space with beautiful, high-quality balustrades that act as attractive safety features.
* Cost-effective solution to overcome differing levels in an outdoor space with our unique designs.
* Clever designs means our balustrades require minimal ongoing maintenance.
*Class-A fire rated.

Typical Usage:

* Roof terraces and podiums
* Staircases
* Raised areas where there is a risk of falling

Handrails

Handrails are an important safety measure, especially on staircases and decked areas. Elite is experienced in the creation and installation of metal handrails. We have a team of skilled and certified installers who are familiar with local building codes and can ensure that your handrails are installed correctly, whilst still maintaining the wow-factor, incorporating clever designs and integrated lighting options.

The Elite Fabrication Team is highly experienced when it comes to handrails and designs, fabricates and installs on almost a weekly basis! As a result of this we often know from just 1 conversation what is required on a project and will happily quote on any project, no matter what the size. Don’t forget that our Design Team can even extend your initial design brief to include matching planters or integrated seating options for those projects that are a little more special.

Elite Fabrication is committed to providing the highest quality products and services to our clients. We utilise the latest technology and equipment to fabricate our products, and our team of skilled craftsmen are second to none. We’re confident that we can meet or exceed your expectations, no matter what your project entails.

Key Features:

* Strong, well built safety feature that can be used to blend indoor and outdoor spaces.
* Available in a wide selection of design styles, materials and fixing options.
* Typically made using stainless steel or mild steel that is wet-sprayed or powder coated.
* Integrated LED lighting options can easily be incorporated.
* Requires minimal ongoing maintenance due to tried and tested designs and high-quality materials.

Benefits:

* An array of contemporary design styles to choose from.
* Available in a range of finishes and can be wet-sprayed or powder coated to any RAL colour.
* Installation of our handrails is quick, simple and carried our own in-house experts for added peace of mind.

Typical Usage:

* Staircases
* Hallways
* Walkways

Elite Fabrication is committed to providing the highest quality products and services to our clients. We utilise the latest technology and equipment to fabricate our products, and our team of skilled craftsmen are second to none. We’re confident that we can meet or exceed your expectations, no matter what your project entails.

 

Garden Pergoals

Garden pergolas are a common sight in many gardens. They provide a beautiful focal point and can be used to frame a view, create an intimate seating area, or simply add some extra interest to your garden. Garden pergolas are available in a wide variety of styles and materials, so finding one that suits your taste and budget should be easy.

When choosing a garden pergola, it is important to consider the size of your garden and the style of your home. If you have a large garden, you may want to choose a pergola that is big enough to accommodate a table and chairs, or even a hammock. If you have a smaller garden, a more delicate pergola would be more suitable. It is also worth considering the climate in your area when choosing a garden pergola. If you live in an area with a lot of wind, you will need to choose a pergola that is sturdy enough to withstand the elements.

If you are looking for a pergola that is both stylish and functional, we’ll be sure to have an option for you. With a wide variety of styles and sizes to choose from, you should be able to find a pergola that suits your taste and budget. Our pergolas are all class-A fire rated to comply with recent legislation changes. Don’t forget that all our products are completely bespoke so if you also wanted to include a particular colour, our pergolas can be matched to any RAL colour of your choice.

 

 

Key Features:

* Our beautifully bespoke pergolas offer something really special and can incorporate chosen designs, themes and logos.
*Robust design that will last years in outdoor environments.
* Available in a wide range of materials including mild steel, stainless steel, Corten steel and aluminium.

Benefits:

* Can be easily integrated with Elite Fabrication Planters.

* A cost-effective focal point for any design project that is Class-A fire rated.

* Sturdy and long-lasting materials ensures great value for money.

* A wide choice of finishes including colour matching service.

 

Typical Usage:

* Outdoor design projects in both residential and commercial settings.

Privacy Screens

Elite Fabrication designs, manufactures and installs quality privacy screens. We offer a range of screen styles to suit any home or business, and our team of experts can help you choose the perfect screen for your needs. Our privacy screens are made from high-quality materials and are built to last.

The design possibilities are endless with Elite Fabrication privacy screens. We can create customised designs to suit your taste and style, or you can choose from our range of ready-made designs. Our privacy screens are the perfect way to add a touch of luxury and elegance to your design project.

If you’re uncertain about what you require for your project, simply get in touch so that we can share case study images of previous projects – this will be sure to make choosing the perfect design as quick and simple as possible.

 

Key Features:

* Our high-quality metal privacy screens have endless design possibilities available in an array of metal types and finishes.

* Available in a wide range of materials including mild steel, stainless steel, Corten steel and aluminium.

* Can be easily integrated with Elite Fabrication Planters.

Benefits:

* A cost-effective focal point for any design project that is Class-A fire rated.

* Our tried and tested designs require minimal maintenance and will last for years to come.

* A wide choice of finishes including colour matching service to any RAL of your choice.

Typical Usage:

* Outdoor design projects in both residential and commercial settings where privacy is required.

Elite Fabrication is committed to providing the highest quality products and services to our clients. We utilise the latest technology and equipment to fabricate our products, and our team of skilled craftsmen are second to none. We’re confident that we can meet or exceed your expectations, no matter what your project entails.

 

Access Panels

Access panels are an essential component of any building, and they come in a variety of sizes, shapes, and materials to suit the needs of any application. Access panels provide a convenient way to access plumbing, electrical, and mechanical systems that are hidden behind walls or ceilings. They can be used for new construction or retrofitted into existing buildings.

There are many different types of access panels available on the market, and each has its own advantages and disadvantages. The most common type of access panel is the recessed access panel, which is designed to be flush with the surrounding surface and can be used in a variety of applications.

When selecting an access panel, it is important to consider the material, size, shape, and style that will best suit the needs of the application. Access panels are available in a variety of materials, including aluminium and steel for strength and longevity.

Our Single Leaf Access Cover is ideal for all external uses such as public realm, residential, commercial, civic, tourism and transport areas. Most hard landscape surfaces are suited to this access cover, and it can be recessed to take all depths of pavers from 20mm up to 120mm.

If you’re looking for a company that can provide you with beautiful, bespoke steel products, then look no further than Elite Fabrication. We’ll work closely with you to ensure that your vision becomes a reality, and we’ll always go the extra mile to make sure you’re completely satisfied with our work. Contact us today.

 

 

Key Features:

* Can be recessed to fit any paver or surface type.
* Our unique design can incorporate lifting eye options for even simpler access.

Benefits:

* Can hide top access covers within paving.
* Our ability to offer bespoke sizes means that design styles can be incorporated into design to ensure that the cover is almost invisible.

Typical Usage:

* Residential and commercial applications
* Any hard landscape surface.

Demarcation Studs

At Elite Fabrication we have a range of cost-effective demarcation studs which are often used to delineate boundaries. The most common type is the round head demarcation stud, which has a rounded top and cylindrical body. Other types include flat head, pan head, and truss head studs. Demarcation studs can be threaded or unthreaded. Threaded studs are used when greater precision is required, while unthreaded studs are typically used where less precise joints are acceptable – such as in construction projects.

Demarcation studs are typically made from steel, aluminium, or titanium. Steel demarcation studs are the strongest and most durable type of stud. Aluminium demarcation studs are lighter in weight and more corrosion resistant than steel studs.

If your project requires demarcation studs, simply get in touch for a quote and to see if we can assist with any of the other metal requirements on the projects.

 

Key Features:

* 25mm diameter x 4mm thick
* Premium grade 316 stainless steel
* Satin or mirror finish

Benefits:

* Our highly polished demarcation studs offers a stark contrast to pavements enhancing visibility and offering a cost-effective delineation method.
* Highly durable materials will last decades.
* Simple installation.

 

Typical Usage:

* To offer simple delineation of boundaries.

Elite Fabrication is committed to providing the highest quality products and services to our clients. We utilise the latest technology and equipment to fabricate our products, and our team of skilled craftsmen are second to none. We’re confident that we can meet or exceed your expectations, no matter what your project entails.

 

Why choose us

Elite Fabrication is committed to providing the highest quality products and services to our clients. We utilise the latest technology and equipment to fabricate our products, and our team of skilled craftsmen are second to none. We’re confident that we can meet or exceed your expectations, no matter what your project entails.

In-house manufacturer

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Dedicated delivery fleet

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Minimal lead times

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Steel Fabrication

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Free site surveys*

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Steel Fabrication

The Elite Metal Group is known as one of London’s finest metal fabricators. For decades we have worked in partnership with customers fabricating and installing structural steel, bespoke structural and architectural steel projects. Whilst we dominate the construction sector, our teams have also completed projects in the transportation, energy and industrial industries.

But it’s not just experience and industry leading equipment that sets us apart. Our team at the Elite Metal Group are highly skilled professionals, constantly undergoing training to stay ahead of industry developments and advancements. This ensures we consistently deliver top-quality work for our clients.

Our 44,000 square foot factory on the outskirts of London allows us to handle large-scale projects with precision and efficiency. We continually invest in the very latest technology and our factory includes laser cutting, CNC machining and punching, panel bending and folding, welding, fabrication and finishing. Being based in the capital means that we’re fantastically well-located for fast deliveries across London and beyond.

Laser Cutting and Steel Processing

At Elite, we take pleasure in being one of the UK’s major providers of 2D laser cutting. This allows us to always meet the specific needs of our customers. Whether our customers need large or small parts, low or high volumes, we are set up to produce great quality components for production.

Folding and Rolling of Metal

The Elite Metal Group’s metal folding and rolling equipment ensures we can meet a wide range of demands. Our staff of highly trained engineers can handle all sorts of projects, from single one-of-a-kind goods to big volumes and manufacturing runs.

CNC Punching Machine

Elite offers high-accuracy, fast, and inexpensive metal products and parts through CNC punching. In sheet metal manufacturing, the use of Computer Numerically Controlled (CNC) punching is critical for producing precision.

Privacy Screens

Elite Fabrication designs, manufactures and installs quality privacy screens. We offer a range of screen styles to suit any home or business, and our team of experts can help you choose the perfect screen for your needs. Our privacy screens are made from high-quality materials and are built to last.

Finishing Tools

We are always happy to discuss the best finish for your project with you and provide you with samples to takeaway with you, so that you can see the different options for yourself.

Access Panels

Access panels are an essential component of any building, and they come in a variety of sizes, shapes, and materials to suit the needs of any application. Access panels provide a convenient way to access plumbing, electrical, and mechanical systems that are hidden behind walls or ceilings.

Why choose us

In-house manufacturer

Your content goes here. Edit or remove this text inline or in the module Content settings.

Dedicated delivery fleet

Your content goes here. Edit or remove this text inline or in the module Content settings.

Minimal lead times

Your content goes here. Edit or remove this text inline or in the module Content settings.